Module

AQL Inspection Systems

Statistical inspection plans applied consistently with defensible accept / reject decisions.

Module details

ProfessionalStage: Pre-shipment

Outcome: Statistical inspection plans applied consistently with defensible accept / reject decisions.

Roles

  • QA Auditor
  • Shipping QA

Workflow

  1. 1.Confirm inspection level and AQL with buyer
  2. 2.Draw random sample per approved sampling table
  3. 3.Classify defects by severity and record
  4. 4.Disposition lot per plan and log evidence

Evidence

Evidence

Common failures

  • Non-random sampling
  • Severity classification biased by shipment pressure

Escalation

Rejected lots trigger CAPA opening within 24 hours and rework or repack plan within 48 hours.

KPIs

  • Right-first-time inspection rate
  • Buyer re-inspection failure rate

Official sources

Technology

  • Inspection Tools
Author: Sanjeewa Dehiwalage · Reviewed:
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