Module 7 · Lesson 15 of 24

Visual management

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Learning objectives

  • Explain the purpose of visual management in garment operations.
  • Describe when and how to apply visual management on the shop floor.
  • Identify common mistakes and how to avoid them.

Core idea

Visual controls reveal standard, actual condition, abnormality, owner, and response at the point of work.

Method

Start from a decision, display few current measures, use accessible symbols/text, define triggers and escalation, audit action time. A colorful stale board is not management.

Garment-factory example

Hourly production, quality, WIP, downtime, Andon, status lanes, shadow boards, and standard-condition photos.

Method

  1. Start from a decision, display few current measures, use accessible symbols/text, define triggers and escalation, audit action time
  2. A colorful stale board is not management

Common mistakes

  • Applying the tool without observing actual garment-floor conditions.

Knowledge check

Pick one answer per question. Explanations appear after you submit.

  1. 1. Which statement best captures the core idea of Visual management?

  2. 2. A common mistake when applying visual management is to:

Author: Sanjeewa Dehiwalage · Last reviewed: 2026-07-21

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